Tuesday 9 September 2014

The Portland Engraving Project - Day 7


Day 7                                                                                 
Let’s talk technique

So far, we’ve taken out big scoops of glass and shaped them to give the basis of our figures. They resemble the pencil sketch ‘bubble figures’ I mentioned earlier, recognisable and human figures but no real detail. All of this was done with stone or diamond wheels so we have depth and substance in our figures.

Just before we begin with copper there are 4 specific techniques we need to look at in detail.

1.Straight Cut – it’s often the case that one of your wheels will match perfectly the line you want to cut. For example you could engrave a rope on a sailboat with a sharp wheel; the metalwork on your Eiffel Tower engraving is perfectly suited to your favourite flat wheel – you just sharpen the wheel, charge it with slurry and engrave. 
2. Creating an edge – sometimes the image requires an edge to be carved like the shape of our sail, the side of a building or the ground. Prepare as wide a wheel as is workable in the given area; rather than present the glass flat to the wheel, angle it slightly so the edge/one side of the wheel cuts but the other side does not. The resulting cut is angled into the surface giving the edge on one side, trailing off on the other.
3.Shading – if you need to ‘colour in’ an area use as large and wide a wheel as possible. It should rotate slowly, be regularly re-charged with slurry and most importantly, move the glass in a circular motion. If you don’t, you’ll get an uneven finish with small ridges in it – not good.
4. Carving – If you carve a depth into the glass, most likely it will need to be shaped. Recoat the wheel with fresh slurry and ‘feel’ where it cuts/grinds. If you’re doing a pear shape for example start with a central vertical oval and then carve to the left and right, broadening out the bottom of the shape as desired. Allow the wheel time to carve but smoothen out the cuts so they become one – see shading above.
Earlier I mentioned how the wheel profile determines the cut profile; let’s revisit that. Imagine a (4 wheel drive) rally car turning hard on a gravelly surface and the tracks it will leave. As the back of the car swings out, the rear wheels spin and stones fly everywhere. The front wheels however are working differently. They also pull the stones under and spit them out the back, but they’re angled in the direction of travel. Now think about how this applies to copper and glass. Depending on how to present the glass to the wheel, you can determine how the waste glass/slurry mix exits. If you want to avoid chips along any edge/ridge you’re engraving, then present the glass so the waste material is drawn under the wheel and exits out into the engraving work, not onto clear glass. Mr.Havel, (Maestro in Crystal, ISBN 9781856079402) the original designer, engraver and sculptor in Waterford Crystal, to whom all of us ex-WC designers, engravers and sculptors owe our skills & livelihoods, in his best Czech-English described it thus “indaway out, not outdaway in”.  

Today’s tip; Wipe excess/waste slurry into your work, not out over clear glass – saves polishing scratches later.  

Meet the Engraver 5. Captain Slow
Our Captain Slow has a motto – steady ahead. He has huge technical knowledge and considerable skill but he works at his pace and won’t be rushed. He knows the finished piece is worth waiting for. He goes by the book, is technically perfect and the result shows it. He draws the circle on, measures it, prepares the wheel, cuts part of the line, checks it and then repeats the same actions to do the next section.


Lesson – steady progress pays, rushing will lead to errors.

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